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FactoryServer Solutions

FactoryServer CMMS EAM 
FactoryServer CMMS EAM Online
FactoryServer CMMS EAM Enterprise
FactoryServer CMMS EAM Mobile

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Features
Operations
Maintenance
Work Orders
Scheduled Activity/PM Calendar
Asset /Equipment Management
Contacts
Inventory Management
OEE
Personnel/Projects/Time Clock
Document Management System
Centralized Administration

Reports

Plant Management Capability

FactoryServer Mobile

Technology
FactoryServer Framework

Industrial Solutions
CMMS/EAM  For Semiconductor
FactoryServer MES

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FactoryServer CMMS - computerized maintenance management software solutions with a range of applications including semiconductor, aerospace and automotive manufacturing - anywhere high availability and increased asset utilization is desired.

 

CMMS EAM Software - Maintenance Management System And Enterprise Asset Management Solutions

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FactoryServer CMMS EAM 4.4 Professional Features

OPERATIONS/FACILITIES MANAGEMENT
FactoryServer provides objective data on equipment operational utilization, uptime, plant efficiency and outsourced maintenance activities. Manage and utilize all facilities resources or assets: equipment, vendors, users/labor, and repair and maintenance staff with a single application.

  • Equipment Availability & Operational Utilization
  • MES And Process Control Systems (SCADA HMI) Integration Provides More Insight Into Production and Facility Operations including HVAC, Building Controls and Manufacturing Equipment


ASSET MANAGEMENT
Maintain a complete database of all assets including, computers, tools, production equipment, vehicles, HVAC, pumps and more.

  • Asset Database - Equipment
  • FactoryServer Supports All Production Equipment & Assets
  • Track Assets By Serial Number and Barcode
  • Report On Assets 

MAINTENANCE/ EQUIPMENT UTILIZATION
Equipment Maintenance

FactoryServer Equipment provides equipment performance statistics during scheduled production cycles. FactoryServer helps improve equipment utilization by setting performance standards that increase equipment uptime consistently over its lifecycle. Estimate production capacity & forecast availability more effectively by looking at past trends and equipment utilization for the entire facility. FactoryServers's database provides historical performance of entire facility to help support increased demand. 

Equipment RAM - Reliability, Availability, Maintainability
FactoryServer provides detailed data on equipment reliability, availability, maintainability and utilization. Increase/decrease production based on resources that are available. Use FactoryServer equipment efficiency or maintenance records to plan production schedules and maintenance intervals. 

  • Track Equipment/Parts Replacement Intervals
  • Detailed Maintenance Record on Each Asset
  • Track Equipment Repair Response
  • Maintain Detailed Equipment History
  • Repair Status
  • ETA to Production/Uptime Status
  • Preventative Maintenance Log 
  • Prevent Downtime
  • Schedule Downtime
  • Operational Utilization - Monitor equipment uptime
  • Provides Total Equipment Utilization
  • Equipment Production Status
  • Equipment Database For Managing All Assets In A Facility
  • Equipment Reliability Monitoring
    • MTBR - Track Meantime between repair
    • MTBF - Track Meantime between failure

 

WORK ORDER MANAGEMENT / TRACKING
FactoryServer Work Orders
FactoryServer provides the ability to create new work orders, assign to employees and track the process of the work order through completion. Equipment repairs or maintenance requests are tracked automatically to provide detailed reporting and work order history. Since its all digital nothing gets lost or overlooked, and everything is updated immediately. The system even notifies you of past due work orders and emails you when a work order is completed. 

  • Tracks Work Orders In Real-time
  • Tracks Total Time In For Repair and Complete Repair History
  • Schedule Repair Date
  • Assign Maintenance Personnel
  • Set Priority Level
  • Track Status of Repair/Overdue Work Order
  • Problem Resolution - Tracks Problems Areas
  • Assign Equipment To Work Order
  • Alerts

SCHEDULED ACTIVITIES / PM CALENDAR
FactoryServer Scheduled Activities helps define and maintain a consistent verifiable preventative maintenance schedule. Equipment is simply entered into the system at setup and then regular maintenance intervals are scheduled for easy on-screen monitoring and email notification that PM is due. Other tasks can be scheduled as well as, training, inspections or inventory.


Preventative Maintenance is simplified with an easy to use web based tool set that provides: 

  •  A Detailed Maintenance Record on Each Asset
  • Email Notification of Status Change - Notifies Maintenance/ Repair Staff
  • Define Preventative Maintenance Procedure - Develop and schedule PM, Reminders/Past Due Notification
  • Overhaul Schedule - Replacement Intervals
  • Web-based Calendar Tracks All Scheduled Activities
  • Scheduled Reminders
  • Document Computer Backups
  • Reduces PM Training Requirements For New Technicians
  • Maintain Equipment Calibration Schedule & Records

INVENTORY MANAGEMENT
FactoryServer Inventory manages consumables inventory, supply levels, suppliers and spare parts. Simple warehouse management system for barcoding, scanning and tracking inventory.

  • Transaction Log
  • Inventory Management
  • Supplier Database
  • Works With All Supplies
  • Uses Standard Barcode Equipment. Wireless Tablet Computer Compatible
  • Parts Inventory - Tracks Spare Part Type/Qty and Supply Levels Track Equipment/Parts Replacement Levels

CONTACT MANAGEMENT
FactoryServer Contact manager provides a convenient way to organize all your contacts such as maintenance contractors, suppliers and support numbers

  • Supports Multiple Contacts/Companies
  • Provides Easy Access To Emergency Numbers, Repair Contractors To Help reduce Repair Response Times

CONTACT MANAGEMENT/SUPPLIER & MAINTENANCE CONTRACT MANAGEMENT
FactoryServer Suppliers provides objective data on equipment operational utilization, uptime, plant efficiency and outsourced maintenance activities. Manage and utilize all facilities resources or assets: equipment, vendors, users/labor, and repair and maintenance staff.

  • Equipment Availability & Operational Utilization - Manage Maintenance Contracts More Accurately.
  • Track Equipment Repair Response
  • Maintain Detailed Equipment History
  • Automatic Vendor Notification When Equipment Requires Repair
  • Email Alert of Downtime Notification/Email Customer

DOCUMENT MANAGEMENT
FactoryServer Documents provides documents, warranties, user manuals and invoice management from within FactoryServer. This makes it easier to access the most relevant information about equipment, maintenance and overhaul procedures, safety instructions and equipment related documents. Organize documents by cabinet, drawer or folder. FactoryServer Documents provides easy access to equipment manuals, operational procedures, warranty documents, training manuals and emergency procedures.

  • File all equipment related documents: Equipment Photos, Repair Procedures, Emergency Procedures, Training Manuals

File Types - The document manager accepts a wide range of document types. Almost any file can be stored in FactoryServer including:

  • Portable document file .pdf, word .doc, excel .xls, access .mdb, jpeg .jpg, gif .gif, tiff .tiff

Searchable - Easy to use search function helps find documents fast. 

PERSONNEL MANAGEMENT/ PROJECTS/ TIME CLOCK
FactoryServer Projects allows all non-work order tasks to be assigned, tracked and reported on.

  • Schedule Personnel More Effectively
  • Tracks Total Time On Projects

FactoryServer Time-clock logs time on each task.

  • Track time for unscheduled projects and tasks.
  • Report on unscheduled projects and tasks.

CENTRALIZED ADMINISTRATION /
SYSTEM CONFIGURATION

FactoryServer Administration provides centralized web-based administration of the entire maintenance process, assets and personnel.

  • Add/Remove Users - Provide access to limited features based on role.
  • Setup/System Configuration
  • Configure Custom Pull Down Menus
  • Import Equipment Database
  • Add New Equipment/Remove Equipment

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