CMMS EAM Software
- Maintenance Management System And Enterprise Asset Management
Solutions
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Plant Management & Facilities Management Capabilities
FactoryServer CMMS EAM provides detailed asset, equipment and site information for facilities and maintenance managers from anywhere in the world through a simple web-browser.
Part of Your Maintenance Program
Production managers and engineers use FactoryServer CMMS EAM
software to maintain and increase the uptime of production equipment, HVAC systems, track supplies, manage spares inventory and manage work orders electronically. CMMS software provides a more proactive approach to maintenance management than is possible with excel spreadsheets, simple databases or other applications.
Equipment Utilization
Equipment availability is tracked for maintenance or administrative personnel allowing them to utilize available equipment to meet demand or a change in production with minimal delay. FactoryServer clearly defines process management and equipment preventative maintenance routines for more efficient operations across the
board.
FactoryServer provides an overview of production status on all
equipment in a facility or a single asset in detail, through quick and
easy drill downs on each asset's performance statistics. FactoryServer
CMMS EAM has equipment tracking and reporting tools allow managers to be
predictive versus reactive, reducing downtime in high demand production
environments. FactoryServer tools are designed to help meet productivity
requirements by maintaining assets at peak performance levels.
Maintenance program production managers and engineers typically use
FactoryServer to maintain and increase the uptime of expensive
sophisticated multimillion dollar equipment, track supplies inventory
and spare parts. Equipment Utilization Equipment status is tracked for
maintenance or administrative personnel allowing them to utilize
available equipment to meet demand or a change in production with
minimal delay. FactoryServer clearly defines process management and
equipment preventative maintenance routines for more efficient workforce
and asset utilization.
Plant Management Capabilities
Manage Multiple Facilities - FactoryServer CMMS EAM provides detailed equipment status for facilities managers from anywhere in the world allowing you to maintain one facility or multiple facilities through a single interface.
Manage Labor Resources - Provides employee work performance
Determine if productivity goals are being met
Determine employees needs training program
Analyze Equipment performance
Equipment with high maintenance schedules can be watched more closely to help you determine if replacement is more cost effective.
Estimate production capacity more effectively by looking at past trends and equipment utilization for the entire facility. Database provides historical performance of entire facility or multiple facilities to help forecast demand and support increased production schedules.
Estimate supply requirements.
Defines Efficiency - FactoryServer enables you to define the most efficient production process or method by providing accurate data on actual asset utilization.
Forecast Availability - Saves money by planning & scheduling the most efficient
use of equipment.
MTBR - Track Meantime between repair
MTBF - Track Meantime between failure
Purchase Justification Based on Objective Data by providing data on asset efficiency or repair records
- Repair Status
- ETA to production status
- Preventative Maintenance Log
- Prevent Downtime
- Schedule Downtime
Increase/decrease production based on resources that are available.
Manage and Utilize all facilities resources or assets: equipment, vendors, users/labor, and repair and maintenance staff.
- Vendor Relationship Management
- Manage effective contracts
- Automatic vendor notification when equipment needs repair
- Email Alert of downtime notification/Email customer
Integrates with MES, SPC/SQC, and SCADA/HMI Systems to help you see how equipment is affecting production costs and output levels.
- Preventative Maintenance is simplified with an easy to use web based tool set.
- Detailed Maintenance Record on Each Asset
- Email Notification of Status Change - Notifies Maintenance and Repair Staff
- Parts Inventory - Tracks Spare Part Type/Qty and Supply Levels
- PM Calendar/Scheduled Reminders
- Define Preventative Maintenance Procedure - Develop and schedule PM, Reminders/Past Due Notification
- Problem Resolution - Tracks problems areas
ISO Calibrations - Maintain Calibration Schedule & Records
Calibrations help improve product quality by reducing defects caused by
misalignment and incorrect tolerances. FactoryServer helps to optimize
the correct calibration schedule and record to see how it affects
product quality and reduces scrap and rework or expensive tool
replacement.
Extensive Plant Management
Capabilities
FactoryServer is a leading edge web-based computerized maintenance management
system (CMMS) used to track assets throughout their lifecycle. It
provides detailed equipment utilization reporting and schedules preventative
maintenance for all equipment. It also helps manage employee scheduling and
production assets such as supplies and inventory - even spare parts for
your production equipment. FactoryServer notifies your maintenance
suppliers that equipment needs repair and even what parts you have on
hand or will need to order. With FactoryServer you are able to mark all
your equipment parts and supplies with barcodes for easy management and
reporting. Since all equipment data including production availability is
logged it can be used in an MES system to provide real time production
equipment status.
One down piece of equipment in a high volume production facility can
cost thousands of dollars per hour in emergency service calls and result
delayed orders that may actually hurt sales. FactoryServer helps make
sure that never happens resulting in an accelerated return on investment
in a matter of weeks not months.
FactoryServer's minimal system
requirements and easy installation enable rapid integration into manufacturing
environments. It is easily adapted to industry specific tasks
through its drop-down menu configuration that requires no programming.
An extensible architecture based on a standard Microsoft SQL database
allow it to be configured to almost any maintenance task or equipment.
FactoryServer works with all equipment and production environments
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